Rubber Washer Cutting Machine
Application :
This Rubber Washer /Gasket Cutting Machine is used for
precise cutting of kinds of rubber &silicone gasket /
washer /ring-shaped tubular products, and other rubber &
plastic & nylon gaskets.
Features :
-
When the cutting finishes, materials take off
automatically, and through the collection boxes to
gather the cut products.
-
Our Rubber Washer/Gasket Cutting Machine adopts vacuum
pump, realizing powerful vacuum absorption of the
pipe/tube, so ensuring the finished cut product more
precise.
-
Automatic air blowing function makes loading and
unloading more convenient, greatly improving the
working efficiency.
-
The Rubber Washer/Gasket Cutter Machine adopts PLC+HMI
touch screen control, cutting parameters are set up
from the HMI,cutting recipes are aumatically
stored,convenient to call, making the operation very
easy.
-
All electrical components, pneumatic components are
imported from abroad or domestic famous brand
products, to ensure long-term use, reliability and
stability of the new machine.
-
Use servo drive system to control the blades, compared
with pneumatic control, servo control is more stable
working and higher cutting precision.
-
There are single spindles ,double spindles,4 spindles
for options.
Main technical data:
| Model |
JCM200-1 |
JCM200-2 |
JCM200-4 |
| Spindles (mandrels) |
1 |
2 |
4 |
| Cutting efficiency |
≥60 times /min |
≥60 times /min |
≥200 times /min |
| Cut precision |
≤±0.05 mm |
≤±0.05 mm |
≤±0.05 mm |
| Cut size |
Rubber diameter：ф10-150mm (2)Cut length
(standard):≦140mm; Lengthened type≦350 (3)Rubber
wall thickness:≦25mm
|
(1)Rubber diameter: ф10─120mm Cut length
(standard):≦140mm; Lengthened type≦280 Rubber
wall thickness: ≦25mm
|
(1)Rubber diameter: ф10─120mm Cut length
(standard):≦140mm; Lengthened type≦280 Rubber
wall thickness: ≦25mm
|
| Specification of blade |
blade:ф60*ф25.4ⅹ0.3 |
blade:ф60*ф25.4ⅹ0.3 |
blade:ф60*ф25.4ⅹ0.3 |
| Compressed air |
20L/min |
30L/min |
30L/min |
| Air pressure |
0.5Mpa─0.8Mpa |
0.5Mpa─0.8Mpa |
0.5Mpa─0.8Mpa |
| Vacuum degree |
≤-0.035Mpa |
≤-0.035Mpa |
|
| Power source |
AC220V±5% |
AC220V±5% |
AC220V±5% |
Rubber Strip Cutter (rubber blanks cutting machine to prepare
rubber blanks or rubber strips for the next processing)
Description
-
Our Rubber Strip Cutting Machine (Rubber Strip
Cutter )is optimized in structure and easy to
operate.With glass plates positioning in front make
the operation more secure. Feeding platform is made
of pure mirror stainless steel, truly beautiful
appearance and guarantees safe production, high
automation, easy operation and low noise and has a
good safety device, automatic lift feed roller
device is also a friendly design.
-
Feed roller of Rubber Strip Cutting Machine (Rubber
Strip Cutter) adopts high-precision dual-clutch,
free to adjust the width of strip material from 1mm
to 50 mm, at high precision cutting.
-
The blade of the machine is alloy inlaid high speed
wear-resistant material, sharp and long life
service.
-
More humanity NC electrical control system. (You can
control the start switch(button) only cut one time
,after confirming the weight in need already, then
converted to a continuous strip cut) and
significantly increased the electrical life ,a
simple operation, more convenient to use.
-
CNC type Rubber Strip Cutting Machine (CNC Rubber
Strip Cutter) is available for options:rubber
feeding is controlled by PLC and stepper motor,with
mechanical-spring material press roller to make the
rubber sheet feeding more accurate and
smooth,improving the cut precision for the rubber
strip.Easy operation, operator just input the
desired width in the computer,the right width strip
will be cut continuously.During cutting process, you
can freely adjust the width of cut material as per
your actual need.This CNC type Rubber Strip Cutting
Machine,combining advanced CNC automatic mechanical
and electric integration system,it overcome the
problem for the normal strip cutting machine whose
transmission parts could be wearing after long time
use.
-
Automatic Rubber Strip/Blank Cutting Machine with
electronic scale for cutting weight control is
available for option.
Technical Specification:
| Model |
XQ-450 |
XQ-620 |
XQ-820 |
XQ-1000 |
XQ-1220 |
| Max. feeding rubber width(mm) |
450 |
620 |
820 |
1000 |
1220 |
| Max. cutting thickness (mm) |
20 |
20 |
20 |
20 |
20 |
|
Max.Cutting efficiency (times/min)
|
86 |
86 |
80 |
80 |
65 |
| Cutting precision |
±0.1mm |
±0.1mm |
±0.1mm |
±0.1mm |
±0.1mm |
| Motor power（KW） |
1.5 |
1.5 |
2.5/3 |
2.5/3 |
4/5.5 |
| Dimension (LxWxH:cm） |
105x70x110 |
115x85x110 |
140x96x120 |
165x100x123 |
180x100x142 |
| Weight(Kg) |
500 |
750 |
840 |
1050 |
1200 |
Notes: the form only list out the normal standard
model, more special models can be customized to order.
Rubber Slitting Machine
This rubber slitting machine/rubber slitter machine is used to
slit compound rubber sheet into uniform pieces. Our rubber
slitting machine features powerful cutting force,solid
structure,durable preformance,our this slitting machine are
hot sales, have been exported to more than 20 countries around
the world,such as USA,European countries,
India,Mexico,Chile,etc, enjoying good reputation among our
woldwide customers.
The rubber slitting machine is added with safety
cover.
Technical Specification:
| Model |
RSM-1000 |
RSM-1500 |
RSM-2000 |
| Max.Feeding width(mm) |
1000 |
1500 |
2000 |
| Max. cutting thickness (mm) |
20 |
20 |
20 |
| Max.Thickness(mm) |
30 |
30 |
30 |
| Cutting precision |
±0.1mm |
±0.1mm |
±0.1mm |
| Min.Slitting width(mm) |
50 |
50 |
50 |
| Dimension (LxWxH:cm） |
105x70x110 |
115x85x110 |
140x96x120 |
| Motor (KW) |
1.5 |
4 |
840 |
| Dimension (mm) |
L1000xW750XH900 |
L1600xW800XH900 |
L1600xW800XH900 |
The table only lists the normal popular models, more
rubber slitter machine with special requirements can be
customized.
Spin-Trim Type Rubber Deflashing Machine
By using the theory of aerodynamic and centrifugal
force, the Spin Trim type Rubber Deflashing Machine is
developed to make the flash and rubber products
separated, applicable to all silicone, rubber, nitrile
rubber, fluorine rubber seals and other kinds of
molded rubber parts, such as O-Ring, rubber plug,
gasket,rubber particles,Y-ring,solid miscellaneous
special shaped rubber parts (rubber OD:3-80mm,flash
thickness less than 0.2mm,rubber parts with flash
groove),a whole molded rubber product can be processed
directly to remove its flash.
Highlights :
-
PLC programming control, touch-screen human-machine
digital operation, store all kinds of production
process, parameters of each product.
-
Precisely controlled demolition speed, operating
performance is simple, intelligent, working sound is
low, greatly reduces the operator fatigue. The rubber
de-flashing machine has independent feeding position and
working station, no need to stop machines every time
when feeding, achieving continuous flow operation.
-
Power consumption is only around 4 KW per hour, more
importantly,the type rubber parts deflashing machine can
remarkably reduce labor force, saving workforce cost,
greatly improve production efficiency, the production
capacity of one this machine is equivalent at least 50
times of workers’ manual production. Besides this
machine won’t do deformation, damage, dirt to the
processed rubber.
-
No need to change any mold or any parts for our rubber
deflashing machine.
NMI-356 Spin-trim type Rubber Deflashing machine:
| Model |
NMI-356 |
| Spin-chamber capacity |
18 Liter |
| Diameter of spin-chamber |
356mm |
| Max.spinning speed |
10000 RPM (adjustable) |
| Operation time/batch |
Depends on different rubber parts, Cycle time
adjustable
|
| Motor |
4KW |
| Variable-frequency Drive |
5.5KW |
| Electronic control system |
PLC+Touch screen control, automatic storage
operating system.
|
| Water spraying function |
Automobile-grade automatic water spraying
function.
|
|
| Fresh air system |
Compressed air-cooling device |
| Transmission system |
①Aviation grade aluminum V-ribbed pulley.
② Automobile grade American gates conveyor
belts.
③ High-speed bearings imported from Germany.
|
| Working Noise |
insulated for sound reduction |
| Dimension |
L1330*W650*H900mm |
| Weight |
350 KGS |
NMI-406 spin-trim type Rubber Deflashing machine:
| Model |
NMI-406 |
| Dimension |
L1450*W700*H1000mm |
| Spin-chamber capacity |
22 Liter |
| Diameter of spin-chamber |
406 mm |
| Max.spinning speed |
Depends on different rubber parts, Cycle time is
adjustable
|
| Motor |
5KW |
| Variable-frequency Drive |
7.5KW |
| Electronic control system |
PLC+Touch screen control, automatic storage
operating system.
|
| Water spraying function |
Automobile-grade automatic water spraying
function.
|
|
| Fresh air system |
Compressed air-cooling device |
| Transmission system |
①Aviation grade aluminum V-ribbed pulley.
② Automobile grade American gates conveyor
belts.
③ High-speed bearings imported from Germany.
|
| Working Noise |
insulated for sound reduction |
| Dimension |
L1450*W700*H1000mm |
| Weight |
400 KGS |
Vibration Screen Separator:
| Application |
Separation of burrs (unwanted flash) from the good
rubber parts
|
|
Explosion-proof professional vibration motor
|
0.18 KW |
| Spring cushion |
Special spring rubber combined buffer device
|
| Replaceable mesh screens |
10 PCS |
| Dimension |
L1250*W600*H600mm |
| Weight |
100 KGS |
Rubber Oil Seal Trimming Machine/Packing Cup Seal Trimming
Machine/ Rubber O Ring Trimming Machine:
Application:
Rubber Oil seal Trimming Machine or rubber o ring
trimming machine is used for kinds of rubber
skeletons, rubber oil seal,rubber o ring, rubber
packing cup, kinds of rubber washer and round rubber
parts.
Main technical parameter:
Vacuum≤-0.035Mpa
circular run out of main spindle≤0.01mm
plane run out≤0.02mm
Speed of spindle: 0-3000r/min
cutting degree:-10°～100°
cutting range :10mm-300mm (adjustable)
Blade specification(ThickxWidexLength)：2x4x75mm
Blade material:tungsten steel.
Total power comsumption: 1 KW
Voltage: 220V,single phase.
Weight: 300kg
Dimension:1020mm×700mm×1300mm
Rubber Oil Seal Trimming Machine/Packing Cup Seal Trimming
Machine/ Rubber O Ring Trimming Machine:
Application:
Rubber Oil seal Trimming Machine or rubber o ring
trimming machine is used for kinds of rubber
skeletons, rubber oil seal,rubber o ring, rubber
packing cup, kinds of rubber washer and round rubber
parts.
Main technical parameter:
Vacuum≤-0.035Mpa
circular run out of main spindle≤0.01mm
plane run out≤0.02mm
Speed of spindle: 0-3000r/min
cutting degree:-10°～100°
cutting range :10mm-300mm (adjustable)
Blade specification(ThickxWidexLength)：2x4x75mm
Blade material:tungsten steel.
Total power comsumption: 1 KW
Voltage: 220V,single phase.
Weight: 300kg
Dimension:1020mm×700mm×1300mm
Automatic Rubber Oil Seal Trimming Machine
Highlights :
-
The Automatic Oil Seal Trimming Machine is
specially designed for the fine trimming of
rubber oil seal. The machine is equipped with a
vibratory conveyor for auto feed, and with a
chuck (or vacuum suction cup) to automatically
clamp (or suck tight) the oil seal, and then the
blades automatically start trimming the oil
seal. One worker can operate 5~6 machines
simultaneously to cut down the manufacturing
cost greatly.
-
The machine is with
automatic/semi-automatic/manual operation mode
for options, and also has product accumulation
function. Two blades can work independently at
the same time or one after the other.
-
The workpiece processed by this auto oil seal
trimming machine has the advantages of fine
appearance, precise size and extremely high
concentricity. The control part adopts
programmable controller PLC control, which is
stable, efficient, low failure rate, high
reliability and convenient maintenance. The
output adopts original imported MOS transistor,
circuit insulation, optocoupler isolation, short
circuit protection, ensuring reliable operation
and long-life service.
Technical Specification :
-
Control system: PLC, Air Pressure System and
Man-Machine Interface Touch Control System.
-
Trimming range: O.D. φ10~φ40mm, φ30mm~φ60mm,
depend on vibratory conveyor specification
- Knife set: Two Knife sets
- Adjustable cutting angle: 0-90 degrees
- Working air pressure: 0.5-1.0 Mpa
-
Blade size: 2×3×100mm (high-speed steel or
tungsten carbide)
- Trimming speed: 15-20 pcs/min
- Total power: 1.5KW
- Dimensions: 1000×750×1750mm
- Net weight: 320Kg
Rubber Punching Machine
-
The rubber parts punching machine adopts the method
of hydraulic punching, and the burrs (rubber flash)
of the rubber products are separated at one time by
the stamping of the die (mold&tool).
-
The rubber parts punching machine adopts the method
of hydraulic punching, and the burrs (rubber flash)
of the rubber products are separated at one time by
the stamping of the die (mold&tool).
-
The bottom die can move forward and backward for
loading and unloading.
-
The working pressure of the rubber punch machine can
be adjusted.
Technical Specification :
| Hydraulic system pressure |
27kg/cm2 |
| Hydraulic system flow rate |
3.8L/min |
| Daylight opening gap |
200m |
| Platen size |
410mm*450mm |
| Oil tank volume |
Oil tank volume |
| Total power |
5.5 KW |
| Voltage |
380V/50hz |
| Dimension (LxWxH:mm) |
1380*1600*1790 |
| Weight |
900 KGS |
|
Rubber Bale Cutter
1. After cutting rubber, the blade ascend automatically,
operation is more continuous and smooth.
2. The blade edge is made of selected special steel, matched
with special buffering function of the shim, making the blade
hard enough to work longer life.
Technical Specification:
| Model |
QJ-415 |
QJ-520 |
QJ-700 |
XQ-660 |
T-600 |
M-600 |
| Cut size (mm:wxh) |
500×450 |
680×650 |
750×750 |
660x680 |
600x500 |
640x300 |
| Motor |
3HP |
7.5HP |
7.5HP |
7.5HP |
5.5HP |
5HP |
| Cut force |
8TON |
15TON |
15TON |
8TON |
5TON |
8.5TON |
| Dimension (mm:LXWxH) |
1800×1300 ×2500 |
1250×1100 ×2150 |
1250×2000 ×2600 |
1800x1200 x2500 |
2500x1600 x2600 |
1650x1300 x2000 |
Rubber/Silicone/Latex Strap Cutting Machine
The images of the straps cut by this machine:
-
This Strap Cutting Machine is customized to cut
rubber/silicone/latex straps in large size, like the
Yoga strap,rubber bandage,etc.
Cryogenic Shot-blaster Deflashing Machine
-
This Crogenic Shot-blaster Deflashing Machine
(Freeze Trim Machine) is to use liquid nitrogen and
other low-temperature liquid as a medium to cool
down the products to be a preset temperature
(generally refer to the embrittlement temperature of
the material), and then shoot the low-temperature
resistant plastic particles (bullets) to hit against
the rubber parts to remove their flashes,or scrap
edges.
-
According to the holding capacity of the
barrel,there are 40L,60L,100L and 150L available for
options.
